I wanted to post some pics I took of a rough mock up with some Foam posterboard that I cut out to resemble some of the exact measurements so far. Of course I'm still tweaking, and some of the measurements seem to be a little off, especially on the right side.
I'm also still in debate of adding a 6 button controller instead of the standard 3 button, just in case. Though I don't play many fighter games that require it.
I could also skip back to a Genesis MarkII instead for the Stereo sound output.....
Another idea has been jumping around in my head since I started this project idea. I might design the back side of the unit like a cartridge door. Not like the NES's where the cartridge pin connector would become worn out, but the connector would move with the door. It would protect some internal components and also give it that same feel the PSP does....just on a larger scale...lol
Please feel free to post any suggestions, I would surely like the assistance.
Especially if anyone has experience with creating technical drawings for CNC based machinery!
That case looks very wide. 
): Customize it to the fullest...do something that no one has done...like place Sega graphics on there...or make it a theme....like make a Sega Genesis Portable that resembles a sega character. Like A Sonic Genesis system (drooling).
