Cheap Professional Soldering Station DIY

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bicostp
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Cheap Professional Soldering Station DIY

Post by bicostp »

Cheap Professional Soldering Station
(Paraphrased from Afrotechmods.com due to content and language.)
bicostp's comments in blue.

Stuff you need from Home Depot:
Wall outlet - $0.38
Lamp dimmer - $4.89
Faceplate - $1.47
Box - a buck
A soldering iron if you don't already have one.

From junked power supply in CMU dumpster:
(or Radioshack, wherever)
Power cord
Itty bitty LED
ARNOLD sized (1 watt) 15k resistor. (For people in 220v countries use a 30k resistor). If you can't get a 1W resistor, make one out of a bunch of series and parallel resistors. You will know your resistor was too small when things catch fire.

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WARNING:
This experiment involves REAL, 120 VOLT (220 for you foreigners) ELECTRICITY! THERE IS A HIGH RISK OF SHOCK IF YOU ARE NOT CAREFUL. KIDS, ASK AN ADULT TO HELP YOU. ADULTS, GET AN ADULT TO HELP YOU. YOU HAVE BEEN WARNED.


Cut off the end of the power cord, and figure out which wires are live, neutral, ground. It seems to be standard that black is live, white is neutral, green is ground, but just in case heres how you can safely check which is live- Set your multimeter to its highest AC voltage measurement setting. Separate all 3 bare wires a good amount. Connect one multimeter lead to the wire you want to test, and the other lead to your finger. Then plug in the power cord. The ground and neutral wires should give an almost 0 reading, and the live wire should be significantly higher. Since I was standing on a carpeted, wooden floor I only got a readout of 35V, but between live and neutral there was the normal 110V. So, basically, DO NOT touch ANYTHING with BARE METAL while this thing is plugged in. Pretend it's a museum piece, look, but don't touch. Just unplug it. As long as you're careful, and don't touch anything but the plug (to plug in and unplug), you're safe. This, come to think of it, is the most risky part.
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Unplug the cord and thread it through your box. Use a lot of solder to firmly fix the ground wire to the ground plate of the wall outlet. Do the same with the neutral wire, and the neutral side of the outlet, which should be clearly labelled. Solder the lamp dimmer's green wire to the same point where you connected your ground wire. Then take one of the dimmer's black wires, and solder it to the power cord's live wire. Cover the soldering job with electrician's tape or something. Take the dimmer's other black wire and solder it to the live side of the wall outlet.

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Use either a hot nail or a drill to poke out a little hole in the faceplate to let the LED through. Solder your resistor to one end of the LED. Solder on a little wire connecting the 'dimmed' live output to the resistor. Stick the dimmer onto the faceplate, and then solder the bare end of the LED onto the ground plate of the dimmer. Throw some glue and insulation in there. So now you should be able to trace a current path, live from mains->dimmer-> resistor -> LED -> ground.

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Screwed anything up yet? Ok. Now screw everything up. :lol:

Plug your box into the wall, and plug in a soldering iron in, and play with the dimmer, and see how the voltage/LED brightness/iron temperature changes. And um... thats it.

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Now be careful with electricity. With this box, you can have a professional soldering station for very little money. :D Have fun! (And be careful.)

DISCLAIMER: I assume NO responsibility for any injury or damages this my cause.
gannon
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Post by gannon »

Oh God! It's a werewolf!!!!!!! :shock:
And my friends think my arms are hairly :P
soundwave
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Post by soundwave »

Jesus, its like a copulate rug!
bicostp
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Post by bicostp »

I think he's a zoo escapee. Or the missing link. Or Bigfoot. :lol:

That aside, what do you all think of the project? :roll:
gannon
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Post by gannon »

It's not bad, just a heat adjustment and switch for a soldering iron though. Nothing too big.
Kinda nice though :)
soundwave
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Post by soundwave »

Its cool, I may do it, but then again...I won't. (laziness)
Gamelver
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Post by Gamelver »

you know, I bet bicostp just did this to write a disclaimer :P......anyway, looks pretty cool :)
Without games my life would have no meaning.
Well, I guess it would, but it would be a lot less fun!!!!!!!

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bicostp
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Post by bicostp »

Yeah, nice and cheap. 8)

Lemme add up the prices... :?

30-watt pencil soldering iorn (radioshack PN 64-2067)- $7.69
Plastic 2-gang outlet box (Lowes PN 76161)- 1.69
Duplex Outlet plug (Lowes PN 91616)- 2.81
Slide dimmer (lowes PM 70761)- 9.99
Estimated total (minus tax and extention cord)- 22.18

Not too bad. You have to agree that it's a small investment compared to a potentially melted case! :lol: :wink:

DISCLAIMER: I didn't make this thread just to write a disclaimer. I could just make any old post into a disclaimer, jsut like I am now! :lol:
soundwave
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Post by soundwave »

You can do it my way. Go to the house your dad is renovating.

Electrical box: FREE
Plug: FREE
Dimmer: Depends, if I can find one in the wall its mine, if not I'll go buy one.
Extension Cord: Should probably get a new one, its a female of the dog species when you cant find one at your house because the SOB son ripped them all apart, 2 bucks.
Wiring Nuts: FREE
Soldering iron: Already have one
New tip since I used the current one to melt some holes in a project box, and the burned remains keep solder from sticking to the tip: 2 bucks.

So, at the most I'm paying like 9 dollars.
HK-47
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Post by HK-47 »

Ive seen that before. Wasnt it on hackaday?
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